Transforming precision manufacturing: real results from the shop floor

Leading manufacturers face persistent programming challenges: time-consuming manual processes, inconsistent quality across sites, and limited scalability in high-precision environments. These bottlenecks directly impact cycle times, delivery schedules, and operational efficiency — all of which are critical factors in aerospace, medical device, and industrial component production.

Two manufacturers demonstrate how Hexagon's CAM software solutions address these systemic issues. C&S Machine, a Michigan-based precision manufacturer, transitioned from labour-intensive manual programming to edit-free workflows using ESPRIT for Swiss machining. The shift to offline programming reduced setup times substantially, whilst advanced simulation capabilities minimised post-production adjustments. Machine-based deburring eliminated manual finishing, improving both operator efficiency and part consistency.

John Crane, operating five global manufacturing sites, faced a different challenge: standardising programming practices across regions whilst maintaining precision for high-value components. Implementing EDGECAM delivered measurable results: 40% reduction in setup times, 8% improvement in Overall Equipment Effectiveness, and programming time reduced from 3–4 hours to one hour per part. Centralised programming teams replaced reliance on 200 individual programmers, creating a unified ecosystem where programmes run seamlessly across locations.

Both organisations benefited from responsive technical support and software that translated complex requirements into reliable, repeatable manufacturing processes. These case studies demonstrate practical pathways to operational excellence in precision machining environments.